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Automatic Front Half Deboning

Breast Deboner 656

Well-proven Front Half Deboning with the Highest Yield

The Breast Deboner 656 is installed worldwide and offers poultry processors around the globe consistent high breast deboning quality. The machine offers a substantial degree of flexibility to process a wide bird size range and a variety of fillet and wing products.

Breast Deboner 656

Benefits

  • Optimal filleting yield due to intelligent  measuring of each front half
  • Constant high performance regardless of size variations
  • Precise cuts result in first-class fillets
  • Great variety of cuts and product types
  • Adjustable during production to minimize downtime and ease product change
  • Full degree of processing automation reduces labour dependence
  • Highly hygienic processing due to minimum human product handling
  • Easy recipe set-up

Automatic Cutting Adjustment Maximizes Yield

The Breast Deboner 656 automatically measures each front half in order to adjust the cutting path. The result of these unique computer-controlled tools is high-quality cuts and optimized yield performance. The machine cuts off wings (optional), removes skin (optional), separates tenders and delivers quality single fillets or butterfly fillets for further packing or processing. The breast deboner can process matured and fresh front halves and can be configured to handle front halves with or without wings.  

Chicken meat is attached to saddle unit
Chicken with spread wings sits in deboner machine

Front Halves With or Without Wings

The Breast Deboner 656 can process matured and fresh front halves. Wing cutting is optional on this machine and wing products can be whole or segmented wings. The machine can also perform supreme cuts leaving the wing drumette attached to the breast fillet.

Freedom to Process Different Front Half Sizes

The Breast Deboner 656 can be configured to handle front halves without wings ranging from (eviscerated weight – W.O.G.) 1,100 g (39 oz.) up to 5,200 g (183 oz). Variations from +/- 300 g (10.5 oz.) within one setting.

Front half chicken meat goes though Deboner 656
Chicken meat goes through deboning processHands with glove working with meat

Great Variety of Products

The Breast Deboner 656 offers an extensive amount of different fillet and wing products by engaging or disengaging skinning and cutting tools during production.

Fillet Products

Single fillet
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Single fillet with tender
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Butterfly fillet
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Butterfly fillet with tender
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Single fillet with back meat
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Butterfly fillet with back meat
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Back meat
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Single fillet
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Wing Products

Wing tip
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Mid-wing
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Wing drumette
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Whole wing
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Supreme Cut
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Breast Deboning Systems

Breast Deboner 656

Breast Deboner 656

This BAADER bestseller automatically debones front halves with or without wings.

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Breast Deboner 656

Breast Cap Deboner 660

This machine debones wingless breast caps. The automation level is configurable to fully or semi-automatic processing.

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Breast Deboner 656

Front Half Deboner 661

This front half deboner combines the best of man and machine. It automates the cutting and scraping process, but leaves the fillet harvesting to skilled personnel.

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Utilize the Whole Bird – Gentle Method of Product Refinement

With the gentle BAADERING technology, various poultry materials can be turned into separate products, while preserving the muscle fibre structure to get the highest quality meat. The end product is low in calcium as well as enzymes, which reduces the pH value for a prolonged shelf life. This technology does not only add value; it also improves sustainability by increasing resource efficiency.

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Minced meat in reel

Related products

Front Half Deboner 661

Front Half Deboner 661

This front half deboner combines the best of man and machine. It automates the cutting and scraping process, but leaves the fillet harvesting to skilled personnel.
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Breast Cap Deboner 660

Breast Cap Deboner 660

This machine debones wingless breast caps. The automation level is configurable to fully or semi-automatic processing.
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How Can We Help You?

Tell us about your processing requirements and see how our experts can help you improve your quality, throughput and yield.

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