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Semi-Automatic Front Half Deboning

Front Half Deboner 661

The Intelligent Combination of Personnel and Automation

The Front Half Deboner 661 is designed to be a direct replacement for the industry standard double-sided manual deboning lines. The machine saves skilled labour by automating complex cutting and scoring processes while keeping our customers directly in control of final product quality and yield. Manual harvesting of fillets and tenders consistently ensures the highest quality and optimises yield. Machine operators have control and can immediately influence the final product through smart Human-Machine Interface (HMI) software to achieve the best results.  

Front Half Deboner 661

Benefits

  • Reduced skilled labour without compromising on quality and yield
  • Sensible application of manual labor
  • Measures each front half and automatically adjusts the cutting path
  • Smart Human-Machine Interface software to achieve full control and best deboning results
  • Adjust settings without stopping production
  • Comfortable, ergonomic working positions
  • Reduced footprint compared to manual deboning lines
  • Low cost of ownership
  • Strict hygienic design

The Front Half Deboner 661Directly Replaces a Standard Manual Deboning Line

Smaller Deboning Footprint

When compared to the manual deboning line the Front Half Deboner 661 saves our customers six metres of valuable production space. The machine is specifically designed as a direct replacement for common manual deboning lines and does not require major production flow changes.

Deboning machine with large windows
Hands harvests chicken meat from Deboner unit

Reduce Labour Dependence

Manual deboning lines require significant labour for all cuts in preparation for fillet and tender harvesting. The Front Half Deboner 661 automatically prepares the fillets and tenders for easy and accurate manual harvesting. The 661 only requires eight people to run 70 front halves per minute. It also provides additional space for trainees within a compact footprint.

Adapting Tools to Achieve High Yield

The high repeatability of our automated processes ensures a consistent performance. The Front Half Deboner 661 measures each front half and automatically adjusts the subsequent cutting path. The result of the computer-controlled tools is accurate producing the highest quality and yield performance.

Attached chicken meat follows cutting path of Deboner machine
Chicken meat goes through deboning processHands with glove working with meat
Part of Deboner with transparent doors

High Workers’ Comfort and Safety

Automation reduces repetitive and tiring cutting tasks and makes the workplace safer. Ergonomically designed working stations on the Front Half Deboner 661 provide all-day comfort for workers. One of the important safety features include transparent doors to allow operators and maintenance personnel to observe all cutting functions without placing themselves in danger.

Front half chicken carcass is attached to specific saddle

Easy Loading of Front Halves

Workers load the front halves to specially designed saddles that carry the front half through a mechanical deskinning, cutting and scraping process. The breast cap positioning throughout the processing steps is optimized by turning the saddle according to the tools. The saddles are removable to ensure easy and hygienic cleaning.

Manual Harvesting to Achieve High Yield

After automatic processing, fillets and tenders are harvested manually at the provided workplaces. Manual harvesting makes it possible to achieve the highest end-productquality.

Hands harvesting piece of meat from chicken
Screen interface of Deboner machine

Smart Human-Machine Interface

Manual harvesting of fillets and tenders consistently ensures the highest quality and optimises yield. Machine operators have control and can immediately influence the final product through smart Human-Machine Interface (HMI) software if quality deviates from what is desired.

Several chicken carcasses attached in cut up line for wing segmenting

High Yield Wing Segmenting Directly on the Cut-up Line

Wing segmenting is a critical step for any automatic breast deboning process. We offer you a full and flexible wing segmenting programme on the cut-up line.

Read more about wing segmenting

5 pieces of harvested meat

High-yield yagen harvesting

Hands peeling off meat from chicken

During manual harvesting of fillets and tenders, workers will visually observe if yield or quality is off and can immediately call for action

Fine looking chicken meat in close up

High yield and quality products

Great Variety of Products

The Front Half Deboner 661 offer a variety of product outcomes.

Fillet Products

Single fillet
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Single fillet with tender
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Butterfly fillet
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Butterfly fillet with tender
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Single fillet with back meat
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Butterfly fillet with back meat
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Back meat
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Tenderloin clipped or not
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Breast Deboning Systems

Front Half Deboner 661

Breast Deboner 656

This BAADER bestseller automatically debones front halves with or without wings.

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Front Half Deboner 661

Breast Cap Deboner 660

This machine debones wingless breast caps. The automation level is configurable to fully or semi-automatic processing.

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Front Half Deboner 661

Front Half Deboner 661

This front half deboner combines the best of man and machine. It automates the cutting and scraping process, but leaves the fillet harvesting to skilled personnel.

learn more

Utilize the Whole Bird – Gentle Method of Product Refinement

With the gentle BAADERING technology, various poultry materials can be turned into separate products, while preserving the muscle fibre structure to get the highest quality meat. The end product is low in calcium as well as enzymes, which reduces the pH value for a prolonged shelf life. This technology does not only add value; it also improves sustainability by increasing resource efficiency.

Read More

Minced meat in reel

Related products

Breast Deboner 656

Breast Deboner 656

This BAADER bestseller automatically debones front halves with or without wings.
Learn More
Breast Cap Deboner 660

Breast Cap Deboner 660

This machine debones wingless breast caps. The automation level is configurable to fully or semi-automatic processing.
Learn More

How Can We Help You?

Tell us about your processing requirements and see how our experts can help you improve your quality, throughput and yield.

Contact us