When compared to the manual deboning line the Front Half Deboner 661 saves our customers six metres of valuable production space. The machine is specifically designed as a direct replacement for common manual deboning lines and does not require major production flow changes.
Manual deboning lines require significant labour for all cuts in preparation for fillet and tender harvesting. The Front Half Deboner 661 automatically prepares the fillets and tenders for easy and accurate manual harvesting. The 661 only requires eight people to run 70 front halves per minute. It also provides additional space for trainees within a compact footprint.
The high repeatability of our automated processes ensures a consistent performance. The Front Half Deboner 661 measures each front half and automatically adjusts the subsequent cutting path. The result of the computer-controlled tools is accurate producing the highest quality and yield performance.
Automation reduces repetitive and tiring cutting tasks and makes the workplace safer. Ergonomically designed working stations on the Front Half Deboner 661 provide all-day comfort for workers. One of the important safety features include transparent doors to allow operators and maintenance personnel to observe all cutting functions without placing themselves in danger.
Workers load the front halves to specially designed saddles that carry the front half through a mechanical deskinning, cutting and scraping process. The breast cap positioning throughout the processing steps is optimized by turning the saddle according to the tools. The saddles are removable to ensure easy and hygienic cleaning.
After automatic processing, fillets and tenders are harvested manually at the provided workplaces. Manual harvesting makes it possible to achieve the highest end-productquality.
Manual harvesting of fillets and tenders consistently ensures the highest quality and optimises yield. Machine operators have control and can immediately influence the final product through smart Human-Machine Interface (HMI) software if quality deviates from what is desired.
This BAADER bestseller automatically debones front halves with or without wings.
This machine debones wingless breast caps. The automation level is configurable to fully or semi-automatic processing.
This front half deboner combines the best of man and machine. It automates the cutting and scraping process, but leaves the fillet harvesting to skilled personnel.
With the gentle BAADERING technology, various poultry materials can be turned into separate products, while preserving the muscle fibre structure to get the highest quality meat. The end product is low in calcium as well as enzymes, which reduces the pH value for a prolonged shelf life. This technology does not only add value; it also improves sustainability by increasing resource efficiency.
Tell us about your processing requirements and see how our experts can help you improve your quality, throughput and yield.