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Precise and Flexible Cut-up

ProFlex cut-up solutions

Freedom to Process a Variety of Products

Today’s poultry processors need speed, accuracy and flexibility from their cut-up equipment in order to supply multiple markets, meet last-minute order changes and achieve high-yield performances. Increased demands for convenience products worldwide drive needs for further automation in wing cutting and dark meat deboning. Cut-up lines play a significant role in successful poultry processing.

Chicken carcasses tilted on shackle on line unit

One Line Capable of Processing all Products

Our ProFlex cut-up system can be designed with numerous cut-up modules to fit your exact market needs. Bypassing units on the cut-up allow birds to be sent to specific cut-up units and deboning systems according to weight, quality and sales demands.

Unique Solution that Fits Your Market Demands

Based on a thourough analysis of your current and future product requirements, plant layout and product flow, our processing specialists will help you design a customized cut-up solution.

Chicken carcasses on shackles in cut-up machine
Cutting machine cuts leg off of chicken

Precision to achive A-Grade Cuts

The ProFlex cut-up systems offer reliable and precise portioning
while running up to 7,500 birds per hour. Anatomical cuts are available, e.g. in wing segmenting and thigh/drumstick cuts to ensure the highest possible yield performance. The ProFlex cut-up systems is available in two versions:

  • The ProFlex Classic is a price-competitive system designed in a complete frame structure with all cabling pre-wired. Line speedup to 6,000 birds per hour.
  • The ProFlex Premium is an advanced, flexible cut-up system capable of bypassing cutting units and has a flexible design that allows for dropping products wherever required. Line speed up to 7,500 birds per hour.
Two chicken with removed legs in cutting machine

Wide Range of Cuts

The numerous cutting modules available for both the Classic and Premium version allow a variety of products to be produced that will fulfill any market needs.

See all available modules

Big Business in Chicken Wings

Chicken wings are an increasingly valuable product to global poultry processors. The precision to achieve high quality and yield while maintaining the flexibility to process various wing products are two challenges that poultry processors face in daily production. The patented BAADER Anatomical Wing Segmenting modules offer the highest quality in wing cuts as well as full flexibility in processing.

Learn more about wing segmenting

Breast Cutting and Deboning

The ProFlex system allows for producing either whole breast caps or front halves (with or without wings), or breasts caps can be cut into 6 pieces for food service purposes. The breast is prepared for deboning to further add value to the breast meat.

Learn more about breast deboning

Leg Processing  - Get the Most out of Your Dark Meat Products

The growing popularity of dark meat presents the poultry industry with an opportunity to diversify product portfolio and income potential. Increased consumption drives up the value of dark meat and places greater demands on yield performance and product quality.

The BAADER Leg Processor is equipped with double chain and back support for best product positioning and highest yield performance when separating the legs from the lower back on the ProFlex cut-up line. The anatomical legs left in the shackles are now prepared for further processing, for instance drumstick cutting or in-line thigh filleting. Deboning the dark meat further adds value to the product.

Learn more about thigh filleting

Food Service

The ProFlex Food Service system is capable of providing the specialised fast-food cuts consisting of wing cuts, keel cut, breast quarters, thighs and drumsticks. Due to the modular design of the system, it is easy to add further cutting units such as Fat Remover and Tail Cutter. The line can be equipped with a synchronised food-service conveyor to collect all parts from one bird and transport them to a subsequent packing machine.

Learn more about food service

Big Business in Chicken Wings

Chicken wings are an increasingly valuable product to global poultry processors. The precision to achieve high quality and yield while maintaining the flexibility to process various wing products are two challenges that poultry processors face in daily production. The patented BAADER Anatomical Wing Segmenting modules offer the highest quality in wing cuts as well as full flexibility in processing.

Learn more about wing segmenting

Food Service

The ProFlex Food Service system is capable of providing specialized fast-food cuts consisting of wing cuts, keel cuts, breast quarters, thighs and drumsticks. Due to the modular design of the system, it is easy to add further cutting units such as fat remover and tail cutter. The line can be equipped with a synchronized food-service conveyor to collect all parts from one bird and transport them to a subsequent packing machine.

See all available fooD service modules

Related Products

Breast Cap Deboner 660

Breast Cap Deboner 660

This machine debones wingless breast caps. The automation level is configurable.

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Front Half Deboner 661

Front Half Deboner 661

This front half deboner combines the best of man and machine. It automates the cutting and scraping process, but leaves the fillet harvesting to skilled personnel.

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Breast Deboner 656

Breast Deboner 656

This BAADER bestseller automatically debones front halves with or without wings.

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Thigh Filleting System 632

Thigh Filleting System 632

The Thigh Filleting System 632 is able to process 14,000 legs per hour while keeping the leg in a standard ProFlex Premium Cut-Up shackle.

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How Can We Help You?

Tell us about your processing requirements and see how our experts can help you improve your quality, throughput and yield.

Contact us